We Offer full Design & engineering support for our various projects in the sectors like Process Industries, Agro-based projects, equipments, etc.
Apart from Design & Engineering, we offer initial full technical assistance and full project consultancy services for our new clients & New Entrepreneurs who willing to start their Industry or Business for various Process Industrial sector, Agro-based industrial sectors, etc.
Since every project has its customized design parameters, we shall design & engineer every equipment & machinery, sections of the project beginning from the Complete Factory layout. Following details are covered under this scope.
1.Factory Layout, section wise Layouts.
2.Machinery foundations drawings and data sheet for civil contractor to construct foundations for the machinery as per our design.
3.Structural engineering for machinery structure, boiler structure, etc..
4.General arrangement drawings of each and every equipments, machinery, section.
5.Manufacturing drawings for equipments and machinery – its for us and our vendors for manufacturing purpose.
6.Process flow diagrams, P&ID’s Piping layouts, etc.
7.Plant Electrical layout, Electrical SLD, Cabling layout, Control Panel related drawings,etc.
8.Heat & mass balance, Steam & Water balance of the plant, electrical balance data sheets, etc..
All related & Various Design & Engineering factors required for plant engineering and manufacturing of equipments as well as datasheets required for bought-out equipments, shall be designed under our scope and accordingly the project execution initiates for further manufacturing.
For new entrepreneur we offer project managment consultancy so that the client can get detailed overview on the respective industry they intend to setup.
The Scope includes Providing complete Technical know-how, Deriving Plant capacity/ specifications, Complete Technical report on basis of sector or industry, Design & Engineering Support for Pre-operative and further execution as well, Complete Supervision and monitoring of project execution Support, Satisfactory Performance to be achieved from vendor.
The PMC scope is right from feasibility study, technology support, monitorgy project excution as per requirement performance trials by respective vendor .
Here we undertake complete Project execution under one roof. I.e Providing End-to- end solution to the client to setup the industry.
The Execution includes key activities like:-
1.Design & Engineering of complete project,
2.Manufacturing of Equipments / Machinery,
3.Procurement of Critical Bought-out Equipment / Assemblies / items from OEMs,
4.Supply i.e Shipping & Transportation, Erection and commissioning of the entire project,
5.Performance trials as per desired capacity,
6.After sales support,
7.Plant Operation & Maintenance additional services with mutual discussions by providing Supervisory staff of experts to operate particular plant.
The turnkey execution of projects enables the plant promoters to monitor project execution / Setup only with one organisation instead of monitoring several agencies involved in the project which makes the implementation more streamlined and smooth. Rather the promoters can focus on their core activities such as administration, Business growth by associating with buyers to their products, sourcing of raw materials, etc.
We do provide extended After sales support for our existing customers as well as new clients. After sales support includes, regular maintenance programs, repairs and replacements of various machinery / spare / sub-assemblies as well as providing regular inventory products which are mandatory for the particular industry.
With every new project we setup, we offer Extended support for particular period say for 1-2 years from the commissioning as a complementary support and further its decided with mutual discussion with the client.
There are many industries which are in operations since past so many years and are having setup with conventional technology. Since for enhanced efficiency, productivity there is a need to Modernise and upgrade old factories, industries by incorporating Latest machinery with new technologies, automation and instrumentation etc.
We offer vide range of solutions to the clients for necessary up-gradation, Modernisation of their existing plants, with implementation of various procedures to modernise the plant which would make energy conservation, increase Efficiency, machinery life, reduce the operational expenditure, ease of operations, further increases the profitability of the industry. .
We Extend our services for providing Supervision Or even Actual Operations and Maintenance for considerable tenure which is mutually agreed with the Client. The same can even be extended in mutual understanding. The service make it easy to the plant promoters to focus on the core business activity i.e Product development, marketing and sales & further expanding their business and we take care of operating the plant.
The Service is categorised in 2 options. Only Supervision on the operation and maintenance by providing Manegerial and supervisor staff to supervise the existing operators of the plant & Second option to provide Entire staff i.e Managers & Supervisors and further even skilled operators for the factory. The detailed information on the service is mentioned below:
We Provide Single Window Solutionsfor Sugar Plant for below Listed Sections.
A. Complete Cane Milling Section i. Cane Preparation Equipments ii. Cane Milling Section ( Juice Extraction) Section
B. Complete Process House Section. i. Clarification ii. Evaporation & Juice Heating iii. Pan & Crystalisation Section iv. Centrifugal Machines v. Sugar House Section & Packaging
C. Standalone & Back End Sugar Refinery for Sulphurless Sugar Below IU 45. i. Ion Exchange Process ii. Carbonation Process. iii. Refinery Section Pans & Related Equipments.
The Main Parameters under supervision will be as follows:- 1.To operate the plant with maximum efficiency. 2.Optimum utilisation of required process chemicals and consumables. 3.To Ensure output of the final product as per best quality and parameters as per market. 4.To operate plant with low operational cost. 5.Operators staff training.
To Supervise / Monitor the Plant Maintenance work activity conducted by Client appointed Maintenance contractor so that the said work is conducted is satisfactory as per the requirement of the smooth & continuous operations of the plant with desired performance for the next coming crushing season. The Supervision on maintenance activtiy with proper assessment of all respective equipments, sections of the plant, pumps,drives, electricals items, etc after the crushing period will be conducted and proper reports and documents shall be furnished to the client for taking necessary actions and same shall be monitored and get it done from client appointed Maintenance contractor.
a).To make proper assessment of required maintenance work to be conducted. b)As per the assessment if some spares replacement then to co-ordinate with Plant owner to procure or make it available from stores to the maintenance contractor to make the necessary repares. c)To monitor proper conduction of Off-season Maintenance Job of the plant by the contractor.